If you are currently manufacturing a line of beverages, chances are you have chemical blending equipment. The process is essential if you are starting off with a purified liquid and adding a substance to it to create one form or another of beverages. Chemical blending is the most frequent form of chemical process involved not only in the beverage and food industry but also in pharmaceuticals as well. If you want to ensure that the procedure is the best possible, it is important to look at the various aspects involved.
Types of Chemical Blending Bases
In the industry, there are two types of chemical blending bases. These are:
1. Dry Beverage Bases: These are composed of a blend of sugar, citric acid and various diverse flavorings in a powder base. They are available in large packages that can weigh up to several tons for industrial usage and in small single or multi-pack units for ordinary consumers.
2. Liquid Beverage Bases: This involves the blending of liquid sugar with organic chemicals, essential oils and other substances to create a flavored syrup. The amount is frequently prepared in batches in a variety of size for shipment. This type of chemical blending base is usually sold to manufacturers of soft drinks and other beverages.
The base is part of the overall chemical blending process. It is added to the processing or blending system in order to produce the desired product.
Types of Chemical Blending Systems
As is the case with the bases, there are actually two basic types of chemical blending systems. The older, conventional type is the tank or brite system. The newer form is the inline chemical blending system.
Tanks
Mixing or blending tanks (although these can be very specific terms, they tend to be interchangeable) are where, conventionally, the mixing or blending action took place. These pieces of equipment of variable size are the receptacles for the chemical blending base. The powder or liquid syrup are poured into the tank where it is then thoroughly mixed or blended.
The process is gentle but with the aim of completely integrating the various substances into one homogenous unit. It requires careful monitoring but, with many tanks, there is never a guarantee that the final product will be of the exact same consistency as the batch before or after it.
Inline Chemical Blending System
The alternative to tanks is an inline chemical blending system. This equipment blends the specified and required components all together in a pipe. This method is considered a very smart alternative to the conventional tank system. It requires less space, greater versatility and improved accuracy and continuity.
Successful chemical blending – a procedure that is a time and money saver, is able to provide high quality products with admirable consistency. While tanks continue to dominate some sectors, it is becoming clearer that there are better alternatives. Technology exists that can improve a company’s capability to manufacture cost-effective, thoroughly blended and consistently high quality products. The technology has a name – inline chemical blending equipment and systems.
Chemical Blending is a necessary aspect of the entire beverage processing system. At TechniBlend, we can help you discover what system is not only the right fit for your company, but also provides the best solution to any issues you are currently facing. At TechniBlend our technicians are skilled at working with you, your staff and employees to ensure that everything will function to the best of its capabilities. After all, we have a reputation to uphold. To discover the reasons why our clients are clients for life, visit us at http://techniblend.com/.
